The alternative to cable festoon systems: energy chain systems

Energy chain system in cranes

Advantages of energy chain systems

  • Essentially maintenance-free operation
  • Decreased mechanical stress on cables
  • No additional motors or controls required for long travels
  • Roller chains  allow for a significant reduction in required drive force
  • Approx. 50% less cable length required
  • Cables are guided with a defined bending radius at all times
  • Guide trough secure system from wind effects
  • Easily add or replace cables as needed in the carrier
  • Trolley speeds of up to 32.8ft/s and travel distances of up to 2,600 ft

What is the difference between energy chain systems and cable festoon systems?

Energy chain systems

Energy chain systems
  • About 50% less cable (52m cable length with centre-fixed installations and approx. 100m travel)
  • Approx. 800mm system height
  • About 10% less structural steel (for the cable festoon)

Cable festoon systems

cable festoon systems
  • Approx. 115m cable (115% travel length) for 100m travel
  • About 3,500mm length for the "cable loops", system height approx. 5,000mm

E4.1 system

E4.1 system festoon system

E2/000 system

E2/000 system festoon system

System 4040R/5050R

System 4040R/5050R festoon system

System 4040HD/5050HD

System 4040HD/5050HD festoon system

P4.1 system

P4.1 system festoon system

Predictive maintenance

Predictive maintenance festoon system

White paper: efficient energy supply systems for cranes in steel plants

festoon systems
  • Advantages and disadvantages of energy chain systems and festoon systems for steelworks cranes
  • The most innovative solution for cranes for steel plants
  • Future technologies: roller energy chains

readychain®

readychain

energy chains

energy chains

chainflex®

chainflex

Selected application examples

Bulk handling crane
STS crane
RTG crane

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