A Virgin Atlantic Visit: Engineering in Aerospace

2nd September 2025

Jean-Patrick Fays, long-standing Virgin Atlantic Captain, visits igus UK to learn more about their world-leading technologies in aerospace.

As the aerospace industry continues to grow, igus UK are driving innovation from the factory floor to the stratosphere. With passenger numbers climbing and new environmental mandates reshaping aircraft design, the demand for lightweight, maintenance-free components has never been greater.

Captain for Virgin Atlantic, Jean-Patrick fays, has worked in the industry for almost 30 years, visiting igus to share the depth of his expertise and see crucial igus products and processes that have been developed for countless applications.

With over 60 million passengers passing through UK airports in early 2025[1] and Sustainable Aviation Fuel (SAF) targets now in effect, manufacturers and operators are under pressure to deliver cleaner, more efficient aircraft while maintaining a high standard of travel for passengers. This shift is not just about meeting green targets—it is about optimising every component from vital operations to passenger comfort whilst maintaining crucial aesthetics.

In aircraft interiors, igus are not only helping designers meet strict standards by providing polymer components but also collaborating to provide solutions which enable the reduction of weight and elimination of lubrication. These solutions are ideal for seat mechanisms, tray tables, privacy divider mechanisms and overhead bins, offering smooth, silent movement for a seamless customer experience.

A man rides a e-bike on a sunny road beside hedges and trees.

As airlines look to modernise cabin layouts and lean towards more space-saving designs, igus also supply electrically driven linear solutions, a smart alternative to traditional pneumatic actuators. These compact, dry-running systems are ideal for adjustable seating and stowage compartments, offering precise motion control without the bulk or complexity of more traditional mechanisms.

While igus manufacture a number of components used across aerospace industries, their expertise expands to sectors far beyond this, with motion plastic solutions for agriculture, food and packaging, medical and many more. As Jean-Patrick Fays explored igus product ranges with Technical Sales Engineer, Jon Nixon, it became apparent to Fays how many parts in aircraft igus are responsible for, “It really is all about what happens behind the scenes, it’s extraordinary to see just how many components contribute to operational elements you take for granted.”

The visit from Jean-Patrick entailed an extensive tour of industry specific products, insight into igus processes, as well as an opportunity to test the igus:bike and immerse himself in the igus Virtual Reality experience, known as the iguverse.

“Being presented with the opportunity to connect with someone so knowledgeable and passionate about their profession is an excellent opportunity for anyone. It was great to spend time with Jean-Patrick and understand the industry from his perspective while explaining the details of ours.” Says Jon Nixon, Technical Sales Engineer.

As the UK continues to invest in sustainable solutions and advanced manufacturing, igus remains a trusted partner for aerospace engineers seeking innovative, future-ready solutions.

Consulting

I look forward to answering your questions

igus Australia1300 726 244 Write e-mail

Shipping and consultation

In person:

Monday to Friday from 8 am - 5 pm.