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Motor controller

The innovative motor control systems for stepper EC/BLDC and DC motors

With drylin® motor controller systems, igus® offers cost-effective and easy-to-use solutions for controlling linear and rotary drives.

Commissioning is quick and easy. The motor controllers can be adjusted directly at the device or conveniently via web server and laptop, tablet or smartphone. To reduce commissioning times and related costs, there are free sample programmes to go with the motor controllers.

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Motor controller types

D1 & D2

stepper motor controller

For stepper, EC/BLDC & DC motors

  • Control via laptop, tablet or smartphone
  • Suitable for all drylin® E axes
  • For DC, EC and stepper motors
  • Communication by means of CANopen, Ethernet and digital inputs and outputs
  • Compatible with many industrial control systems
  • Test before invest: free online simulation
  • Free sample programmes
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D3

DC motor controller

For DC motors

  • Easy to use, quick to connect
  • Controls on the device make it possible to directly control linear carriages, for example
  • Different speeds and starting modes
  • Can be combined with switches or joysticks
  • Cost-effective
  • Ready to use immediately
  • Free sample programmes
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D7, D8, D9

stepper motor controller

For stepper motors

  • No specific skills, software or programming expertise required
  • Control via standardised cycle/direction interface at higher-level control systems
  • The simplest height adjustments or drawer movements as well as precise pick & place applications possible
  • Free sample programmes
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D5 & D6

dc motor controller

For DC motors

  • Ready to use immediately. No parametrization or programming necessary
  • Left/right run via digital input
  • Speed & Acceleration via external PWM input signal
  • Available with and without a housing
  • Cost-effective
  • Free sample programmes
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Need the matching cable?

Motor connection cables

  • We have a range of cables that are suited for all of our motors.
  • We offer stepper motor cables, EC/BLDC cables and DC motor cables
  • All connection cables are available in cable lengths of 3, 5 or 10 metres
  • Straight or angled connectors
  • available from stock, dispatched in 24 hours
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How are you powering your system?

  • Variety of power supplies ranging from 75W up to 960W.
  • The 24V output voltage is typically used to supply stepper and DC-motors, as well as EC/BLDC motors.
  • The complete automation machine including the main control such as PLC (programmable logic controller) or IPC (industrial PC) can also be supplied.
  • Integrated overvoltage & overtemperature
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White paper and sample programs

motor control

Download sample programmes now

Faster integration of the dryve® motor control systems for your machines by combining simple control technology and the igus® sample programs.

  • Free download programmes with master/control system programme & dryve parameterisation
  • Reduced integration time
  • Cost savings
  • Download sample programs
    • whitepaper for motor controller

    Motor controller white paper

    In our free white paper, we have summarised the most important information about motor control systems for you. The white paper covers the following topics, among others:

    • What are the similarities and differences between igus® motor controllers?
    • Which type of motor should the motor control system fit?
    • Which sensors or signal transmitters must be connected?
    • What kind of integration is required at the control level?
    • Checklist: Which specifications and requirements are important?
  • Download the white paper
    • Configurators to find the right electric motorShop all motor controllersNeed some assistance? Contact us

    What is a motor control system and how do I know which one I need?

    motor control

    Our motor controllers are essential for precise and reliable automation. Designed to operate electric motors via integrated switchboards, they enable controlled movement across a wide range of applications.

    We offer solutions compatible with various motor types, including:

    • Stepper motors
    • DC motors
    • Direct current motors

    These systems allow you to predefine travel paths, positions, speeds, and operating times. Whether you're using a stepper motor like the D1 with a web-based interface or a D3 DC motor system, our controls make managing linear systems simple and intuitive.

    Key Features:

    • Easy integration with industrial control systems
    • User-friendly interfaces
    • Free sample programs included for testing and development
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    Frequently asked questions about motor control systems

    A motor control system is an electronic device that operates the motor for the movement within applications.  igus® has a range of motor controllers, which are suitable for all sorts of motors and applications.

    The D1 motor controller can be used to control DC, EC and stepper motors. All of these motors can be bought in the shop, alongside the motor controllers

    The D3 controllers can control DC motors.

    The method depends on the type of motor you're using. Here are the most common ways:

    • DC Motors: Speed is controlled by adjusting the voltage. Lower voltage means slower speed.
    • PWM (Pulse Width Modulation): Used for DC and brushless motors. It rapidly switches power on and off to vary the average voltage, offering precise and efficient speed control.
    • AC Motors: Speed is managed using a Variable Frequency Drive (VFD), which changes the frequency and voltage of the power supply.
    • Stepper Motors: Speed is controlled by changing the rate of step pulses sent to the motor driver.
    • Mechanical Gear Reduction: Gearboxes can reduce speed and increase torque without electronic control.
    • Closed-Loop Systems: Sensors like encoders provide feedback to adjust motor speed dynamically, ideal for precision applications.

    A motor controller regulates the operation of an electric motor by managing its speed, direction, torque, and start/stop functions. It acts as an interface between the motor and the control system.

    Key functions include:

    • Power regulation: Controls the voltage or current supplied to the motor.
    • Speed control: Adjusts motor speed using methods like voltage variation, PWM (Pulse Width Modulation), or frequency control (for AC motors).
    • Direction control: Reverses motor rotation by switching polarity or phase.
    • Protection: Prevents damage from overloads, overheating, or short circuits.
    • Feedback integration: Uses sensors (e.g., encoders) to monitor performance and adjust output in real time.

    Motor controllers can be manual, digital, or software-based, and are commonly used in automation, robotics, and industrial machinery.

    Yes we absolutely do. You can:

    • Download programs with master/control system program & dryve parameterisation
    • Reduced integration time
    • Cost savings
    • Compatible with industrial manufacturers (Siemens, Beckhoff, Wago etc.)
    • Compatible with conventional single-board computers/developer boards
      (Arduino, Raspberry Pi, Beaglebone)
    Down load the sample program

    Consulting

    I look forward to answering your questions

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    igus Australia Pty Ltd1300 726 244Write e-mail

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    Monday to Friday from 8 am - 5 pm.